How to improve the level of sheet metal processing technology? The editor from the sheet metal processing manufacturer will talk to you about it.

1、 Strengthen the research on basic process technology
Research on Plastic Forming Law: Analyze the strain and dimensional changes of components in sheet metal processing, select suitable blanks and intermediate blank shapes, and accurately achieve the target component shape.
Application of mechanics solution method: Analyze the stress-strain distribution in the deformation zone through principal stress method, finite element method, etc., determine the deformation force and deformation work, and reasonably match the equipment tonnage and mold strength.
Optimization of processing conditions: Study the influence of temperature and strain rate on metal resistance, improve material toughness, reduce processing resistance, and ensure the comprehensive performance of components.
2、 Optimization of process details throughout the entire process
Optimization of cutting process
Fine matching laser cutting parameters according to the thickness of stainless steel plate, controlling slag hanging and thermal deformation, and eliminating the need for secondary polishing of the incision.
Enable common edge and bridging cutting functions, reduce the gap between parts to 0.5mm, and increase material utilization by 10% -15%.
Remove burrs immediately after cutting, and control the height of edge burrs within 0.05mm to avoid crushing the board in subsequent processes.
Optimization of bending process
Standardize the design of process holes, set corresponding dimensions according to the plate thickness, and prioritize the use of elongated process holes to release bending stress and reduce subsequent welding workload.
For complex bending scenarios, positioning process holes are added according to corresponding standards to ensure bending accuracy and consistency.
Optimization of discharge process
Using professional nesting software to simulate layout, following the principle of "big first, small later", filling the corner space of large parts with small parts.
Combining and nesting parts of the same material but different specifications, establishing a database of sheet size, and reducing material waste from the source.
3、 Promote the implementation of intelligence and standardization
Introducing intelligent technology: applying dynamic scheduling algorithms, digital twin simulation of welding paths, predicting equipment maintenance nodes, and shortening production cycle.
Standardize homework standards: clarify the safety operation rules for processing, set up protective barriers, standardize the operation procedures for chip processing, part polishing, etc., and reduce human errors.
Establish full chain quality control: Starting from raw material screening, monitor key accuracy indicators in real-time through 3D scanning, and control the defect rate within 0.5%.
Personnel skill upgrading: Regularly conduct process training, combine simulation software to validate process plans in advance, and reduce on-site trial and error costs.
4、 Ensure basic support for post-processing
Complete the cleaning of the workpiece according to the process of "rinsing detergent wiping secondary rinsing same direction drying" to ensure surface quality and compatibility with subsequent processing.